SECTION A
Introduction
Unit 1 Shop Safety
Unit 2 Mechanical Hardware
Unit 3 Reading Drawings
SECTION B
Hand Tools
Unit 1 Arbor and Shop Presses
Unit 2 Work-Holding and Hand Tools
Unit 3 Hacksaws
Unit 4 Files
Unit 5 Hand Reamers
Unit 6 Identification and Uses of Taps
Unit 7 Tapping Procedures
Unit 8 Thread-Cutting Dies and Their Uses
Unit 9 Off-Hand Grinding
SECTION C
Dimensional Measurement
Unit 1 Systems of Measurement
Unit 2 Using Steel Rules
Unit 3 Using Vernier, Dial, and Digital Instruments for Direct Measurements
Unit 4 Using Micrometer Instruments
Unit 5 Using Comparison Measuring Instruments
Unit 6 Using Gage Blocks
Unit 7 Using Angular Measuring Instruments
Unit 8 Tolerances, Fits, Geometric Dimensions, and Statistical Process Control
SECTION D
Materials
Unit 1 Selection and Identification of Steels
Unit 2 Selection and Identification of Nonferrous Metals
Unit 3 Hardening, Case Hardening, and Tempering
Unit 4 Annealing, Normalizing, and Stress Relieving
Unit 5 Rockwell and Brinell Hardness Testers
SECTION E
Layout
Unit 1 Basic Semiprecision Layout Practice
Unit 2 Basic Precision Layout Practice
SECTION F
Preparation for Machining Operations
Unit 1 Machinability and Chip Formation
Unit 2 Speeds and Feeds for Machine Tools
Unit 3 Cutting Fluids
Unit 4 Using Carbides and Other Tool Materials>
SECTION G
Sawing Machines
Unit 1 Using Reciprocating and Horizontal Band Cutoff Machines
Unit 2 Abrasive and Cold Saws
Unit 3 Preparing to Use the Vertical Band Machine
Unit 4 Using the Vertical Band Machine
SECTION H
Drilling Machines
Unit 1 The Drill Press
Unit 2 Drilling Tools
Unit 3 Hand Grinding of Drills on the Pedestal Grinder
Unit 4 Operating Drilling Machines
Unit 5 Countersinking and Counterboring
Unit 6 Reaming in the Drill Press
SECTION I
Turning Machines
Unit 1 The Engine Lathe
Unit 2 Toolholders and Toolholding for the Lathe
Unit 3 Cutting Tools for the Lathe
Unit 4 Lathe Spindle Tooling
Unit 5 Operating the Machine Controls
Unit 6 Facing and Center Drilling
Unit 7 Turning between Centers
Unit 8 Alignment of the Lathe Centers
Unit 9 Other Lathe Operations
Unit 10 Sixty-Degree Thread Information and Calculations
Unit 11 Cutting Unified External Threads
Unit 12 Cutting Unified Internal Threads
Unit 13 Cutting Tapers
Unit 14 Using Steady and Follower Rests
Unit 15 Additional Thread Forms
Unit 16 Cutting Acme Threads on the Lathe
SECTION J
Vertical Milling Machines
Unit 1 Vertical Spindle Milling Machines
Unit 2 Cutting Tools and Cutter Holders for the Vertical Milling Machine
Unit 3 Setups on the Vertical Milling Machine
Unit 4 Vertical Milling Machine Operations
Unit 5 Using the Offset Boring Head
SECTION K
Horizontal Spindle Milling Machines
Unit 1 Horizontal Spindle Milling Machines
Unit 2 Types of Spindles, Arbors, and Adapters
Unit 3 Arbor-Driven Milling Cutters
Unit 4 Work-Holding Methods and Standard Setups
Unit 5 Machine Setup and Plain Milling
Unit 6 Using Side Milling Cutters
Unit 7 Using Face Milling Cutters on the Horizontal Milling Machine
SECTION L
Grinding and Abrasive Machining Processes
Unit 1 Selection and Identification of Grinding Wheels
Unit 2 Truing, Dressing, and Balancing of Grinding Wheels
Unit 3 Grinding Fluids
Unit 4 Horizontal Spindle Reciprocating Table Surface Grinders
Unit 5 Work Holding on the Surface Grinder
Unit 6 Using the Surface Grinder
Unit 7 Problems and Solutions in Surface Grinding
Unit 8 Center-Type Cylindrical Grinders
Unit 9 Using the Cylindrical Grinder
Unit 10 Universal Tool and Cutter Grinder
SECTION M
Computer Numerical Control and Other Advanced Machining Processes
Unit 1 CNC Machine Tool Programmable Axes and Position Dimensioning Systems
Unit 2 CNC Programming
Unit 3 CNC Tooling
Unit 4 Other Advanced Machining Processes
Appendix 1 Answers to Self-Tests
Appendix 2 General Tables
Table 1 Decimal Equivalents of Fractional Inches
Table 2 Inch/Metric Conversion Table
Table 3 Tap Drill Sizes
Table 4 Metric Tap Drill Sizes
Table 5A Tapers
Table 5B Tapers and Angles
Table 6 General Measurements
Table 7A Density or Specific Gravity of Metals and Alloys
Table 7B Approximate Melting Points of Metals and Various Substances
Table 8 Right-Triangle Solution Formulas
Table 9 Wire Gages and Metric Equivalents
Table 10 Cutting Speeds for Commonly Used Materials
Table 10A Feeds for High-Speed Steel End Mills
Table 10B Coolants and Cutting Oils Used for General Machining
